Custom Bag Development
Develop gusset bags around your required dimensions, product functionality, finishes, graphics, barrier needs, and production volume for a packaging format that fits your brand.
Create gusset packaging bags that give your product more room, stronger shelf presence, and protection tailored to its requirements. Ken Faulhaber Packaging Solutions connects brands with flexible packaging capabilities for custom dimensions, dependable moisture and oxygen barriers, high-impact printing, and efficient production. Get practical guidance to select a bag structure that supports your filling process, product category, and sustainability goals.
Flexible packaging support for custom gusset bags, barrier performance, printing, sustainable structures, and production-ready film formats.
Develop gusset bags around your required dimensions, product functionality, finishes, graphics, barrier needs, and production volume for a packaging format that fits your brand.
Select multilayer flexible-film and lamination structures engineered around the moisture and oxygen barrier performance your product requires, including WVTR and OTR considerations.
Match gusset bag materials to product sensitivity, shelf-life targets, and required oxygen or moisture protection with practical guidance on barrier structure selection.
Use color-accurate rotogravure printing for consistent custom graphics across long production runs, helping your gusset bags create a polished, recognizable shelf presentation.
Source roll-stock and flexible-film formats designed to work with automated form-fill-seal lines, supporting efficient high-volume production and consistent package formation.
Explore recyclable and compostable packaging structures aligned with your product, sustainability priorities, and existing filling equipment requirements.
A well-designed gusset bag does more than hold a product. It can improve pack stability, create room for larger fills, protect freshness, and carry your brand clearly. Ken Faulhaber Packaging Solutions helps you evaluate bag dimensions, films, barrier needs, printing, and production compatibility through one point of contact. Access Formosa capabilities for in-house bag making, lamination, and flexible packaging development tailored to your application.
Get focused packaging guidance backed by broad manufacturing capabilities.
One conversation connects your team with multiple Formosa packaging capabilities and coordinated project support.
Guidance considers WVTR and OTR requirements to support appropriate moisture and oxygen protection.
In-house lamination, printing, bag making, and thermoforming reduce handoffs across packaging development.
Project inquiries typically receive a knowledgeable specialist response within one business day.
Practical guidance from a dedicated packaging representative.
Independent Sales Representative
Ken Faulhaber is an independent sales representative connecting brands with Formosa's comprehensive packaging capabilities through a single point of contact. With deep knowledge of Formosa's integrated manufacturing infrastructure, Ken helps food and beverage companies, meat and poultry producers, pharmaceutical and OTC brands, cannabis product companies, electronics firms, and consumer goods businesses identify the packaging format best suited to their needs. His expertise spans plastic thermoforming, custom pouches, shrink sleeves, sustainable and recyclable packaging structures, flexible film, and form-fill-seal solutions. Ken leverages access to Formosa's patented five-layer high-speed lamination, rotogravure printing, and in-house bag making and thermoforming capabilities to help clients achieve tighter lead times and precise moisture and oxygen barrier specifications. Committed to responsive, personalized service, Ken typically responds to project inquiries within one business day, ensuring brands receive knowledgeable guidance throughout their packaging journey.
A gusset is an added folded panel, usually on the side or bottom of a bag, that expands when the package is filled. It gives the bag more internal volume than a flat pouch and can help it stand, stack, or display more effectively. Gussets are commonly used for products needing a roomier, more stable flexible package.
Talk with a packaging specialist about your bag requirements and production goals.
Certified quality management system standards.
Certified food safety management standards.
Certified food safety system recognition.
Share your product, bag format, barrier, printing, and production requirements. A packaging specialist typically responds within one business day.
For immediate assistance, feel free to give us a direct call at (346)399-6250. You can also send us a quick email at kef1224@gmail.com.
For immediate assistance, feel free to give us a direct call at (346)399-6250. You can also send us a quick email at kef1224@gmail.com.