Vacuum Formed Plastic Trays Manufacturer

Ken Faulhaber Packaging Solutions helps brands source custom vacuum formed plastic trays engineered for protection, presentation, and production efficiency. Through Formosa’s thermoforming capabilities, you can match tray dimensions, material, barrier needs, and functionality to your product and packing line. Get knowledgeable guidance for food, medical, retail, electronics, and consumer goods packaging from one responsive point of contact.

Custom vacuum formed plastic trays for packaged products

Our Vacuum Formed Plastic Tray Services

Custom thermoformed tray support, materials, barrier guidance, cleanroom capabilities, and packaging development for demanding product applications.

Thermoformed Trays

Custom thermoforming support for trays designed around your product dimensions, protection needs, presentation goals, and production requirements across diverse packaging applications.

Custom Tray Development

Develop tray formats with the required shape, functionality, material, finish, and fit to support reliable product handling, display, and packing operations.

Barrier Specification Support

Select packaging structures based on required moisture and oxygen performance, including WVTR and OTR considerations for products with sensitive shelf-life needs.

Cleanroom Packaging

Access cleanroom-produced packaging capabilities for medical, pharmaceutical, OTC, and aseptic applications, including Class 10,000 cleanroom capability where appropriate.

Sustainable Tray Options

Explore recyclable and compostable packaging structures developed around product protection, sustainability objectives, and compatibility with existing production and fill-line requirements.

Packaging Project Support

Work with one representative to coordinate tray requirements, quantities, certifications, barrier specifications, and the appropriate Formosa manufacturing capability for your project.

Custom Packaging Guidance

Trays Designed Around Your Product

A well-designed vacuum formed plastic tray does more than hold a product: it can protect components, improve shelf presentation, simplify handling, and support efficient downstream packing. Ken Faulhaber Packaging Solutions helps you define the right thermoformed format through Formosa’s integrated capabilities. From material selection and precise dimensions to barrier requirements, cleanroom production, and sustainable structures, each recommendation is aligned with your product, market, and production needs.

Engineer reviewing a custom thermoformed tray
The Packaging Difference

Why Choose Ken Faulhaber Packaging Solutions?

Get focused packaging guidance and access to integrated manufacturing capabilities through one knowledgeable representative.

Single Contact

One conversation connects your team to multiple Formosa packaging capabilities and coordinated project support.

Integrated Production

In-house thermoforming, printing, lamination, and bag making help reduce unnecessary handoffs during production.

Barrier Expertise

Guidance incorporates moisture and oxygen barrier requirements for products needing dependable package performance.

Responsive Support

Project inquiries typically receive a specialist response within one business day for timely planning.

Meet Ken Faulhaber

Dedicated packaging guidance from a responsive, knowledgeable representative.

Portrait of Ken Faulhaber, Independent Sales Representative

Ken Faulhaber

Independent Sales Representative

Ken Faulhaber is an independent sales representative connecting brands with Formosa's comprehensive packaging capabilities through a single point of contact. With deep knowledge of Formosa's integrated manufacturing infrastructure, Ken helps food and beverage companies, meat and poultry producers, pharmaceutical and OTC brands, cannabis product companies, electronics firms, and consumer goods businesses identify the packaging format best suited to their needs. His expertise spans plastic thermoforming, custom pouches, shrink sleeves, sustainable and recyclable packaging structures, flexible film, and form-fill-seal solutions. Ken leverages access to Formosa's patented five-layer high-speed lamination, rotogravure printing, and in-house bag making and thermoforming capabilities to help clients achieve tighter lead times and precise moisture and oxygen barrier specifications. Committed to responsive, personalized service, Ken typically responds to project inquiries within one business day, ensuring brands receive knowledgeable guidance throughout their packaging journey.

Frequently Asked Questions

What are vacuum formed plastic trays used for?

Vacuum formed plastic trays are used to protect, organize, display, and transport products. Common applications include food items, medical devices, pharmaceutical products, electronics, retail goods, and consumer products. The tray can be designed with cavities, ribs, edges, and stacking features that help prevent movement or damage while supporting efficient packing, handling, and retail presentation.

What information is needed to quote a custom plastic tray?

Can vacuum formed trays be made for food or medical products?

How do I choose the right material for a thermoformed tray?

Can thermoformed trays include custom cavities and features?

Are sustainable options available for plastic tray packaging?

How long does a custom tray project take?

What certifications support food safety and quality needs?

Need Help Planning Your Tray?

Speak with a packaging specialist about materials, tray design, and project requirements.

Certified Packaging Support

Awards and Recognition

ISO 9001:2015 certification badge

ISO 9001:2015

Quality management system certification.

ISO 22000:2018 certification badge

ISO 22000:2018

Food safety management system certification.

FSSC 22000 certification badge

FSSC 22000

Recognized food safety certification scheme.

Start Your Custom Tray Discussion

Share your product, tray requirements, and production goals to begin identifying the right packaging solution.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (346)399-6250. You can also send us a quick email at kef1224@gmail.com.